VizFab
Automatic AI-Powered Fabric Inspection System
INSPECTRA VizFab is a state-of-the-art automatic fabric inspection system that combines artificial intelligence with high-resolution camera vision to detect, classify, and report fabric defects in real time — directly at the inspection stage, before cutting begins. VizFab eliminates manual guesswork from fabric quality control and builds a fully traceable, auditable record for every roll. Whether you manufacture garments, home furnishings, or technical textiles, VizFab provides the precision and data backbone needed to meet international buyer standards, reduce material waste, and improve cutting room efficiency.
VizFab
Automatic AI-Powered Fabric Inspection System
Smart Features At a Glance
- ✓ Sustainability
- ✓ Traceability
- ✓ Real-Time Data (IoT)
- ✓ Accountability (User Control)
Key Features
- Automatic defect identification using AI-powered camera vision
- Comprehensive defect library management — create, edit, and classify defect types
- Roll report generation with graphical defect representation by position and type
- IoT/MIS real-time data — live defect alerts and production dashboard connectivity
- Width checking module — detects fabric width deviations per roll (optional)
- Weight checking module — automatic GSM monitoring per roll (optional)
- Roll to flat folded conversion capability (optional)
- Colour shade checking — identifies shade bands and lot variations (optional)
- User access control — role-based login for quality teams, supervisors, and management
- Full roll-level traceability — defect positions mapped by metre for easy review
Business Benefits
- Replace slow, subjective manual inspection with consistent, objective AI-driven detection
- Catch defects before they enter the cutting room — prevent yield loss at source
- Generate buyer-compliant reports automatically — no manual data entry
- Gain full traceability of every roll received — supplier QC data at your fingertips
- Reduce fabric wastage through early defect identification and better cut planning
- Live IoT connectivity keeps production managers informed in real time
- Optional GSM and width monitoring enables complete roll-level acceptance / rejection decisions
- Build a queryable defect database — identify recurring supplier issues and take corrective action
Applications
- Fabric mills and processing units — inspect greige and finished fabric rolls
- Garment exporters — pre-cutting incoming fabric inspection
- Home furnishing manufacturers — upholstery, curtain, and bedding fabric QC
- Technical textile manufacturers precision defect detection on specialty fabrics
- Buying houses and QC agencies — third-party fabric acceptance inspection
Technical & Hardware Specifications
| Brand | INSPECTRA |
|---|---|
| Model | VizFab (ES-880 series) |
| Inspection Method | Automatic AI camera-based machine vision |
| Defect Detection | Holes, weave breaks, stains, neps, shade bands, missing threads, width deviations |
| Roll Report | Graphical defect map with position, type, and point allocation per roll |
| IoT Connectivity | Yes — real-time MIS/ERP integration via standard data protocols |
| Defect Library | Customisable — add, edit, and manage defect categories and point values |
| Width Checking | Optional module — automatic width deviation detection per metre |
| Weight Checking | Optional module — GSM monitoring and roll-level weight reporting |
| Colour Shade Checking | Optional module — shade band identification and lot variation alerts |
| Roll to Flat Folded | Optional conversion and inspection mode |
| User Access Control | Multi-level role-based login (operator / QC supervisor / manager) |
| Power Supply | 220V / 50Hz (single phase) |
The INSPECTRA Difference
INSPECTRA is an intelligent inspection system built on the same engineering platform that powers GA Morgan’s spreading and cutting automation solutions. VizFab is not just a standalone inspection machine; it is the first checkpoint in a connected, data-driven cutting room. When used alongside INSPECTRA VizCPI and GA Morgan’s cutting and spreading solutions, VizFab provides end-to-end traceability from incoming fabric roll to finished cut panel.
Frequently Asked Questions
VizFab uses a high-resolution camera array combined with AI image processing algorithms trained on thousands of real fabric defect samples. As fabric passes through the inspection frame, the system captures continuous images, analyses them in real time, and flags defects by type, position, and severity — all without any operator intervention.
Yes. VizFab is IoT-enabled and pushes inspection data — roll IDs, defect counts, 4PS scores, and real-time alerts — to your factory MIS or ERP via standard integration protocols. Management can view live inspection status from any connected device.
Yes. VizFab's AI detection engine is configurable for multiple fabric constructions including woven, knit, denim, and technical textiles. Detection sensitivity and defect classification parameters are adjustable per fabric type or supplier.
VizFab supports optional add-on modules for width checking (deviation per metre), weight/GSM monitoring, colour shade band detection, and roll-to-flat-folded inspection. These modules can be specified at order or retrofitted post-installation.
Each roll is assigned a unique ID. VizFab logs defect type, position by metre, 4PS score, operator ID, timestamp, and supplier reference. This data is stored in the system and accessible for buyer audits, supplier reviews, or internal QC analysis at any time.
Yes. It improved carbon footprint by saving energy, paper as per ESG Norms and it is a green initiative.